Turbosmart GenV HyperGate45CG External Wastegate
Fits Most Models with 5psi Black 45mm Compressed Gas
TS-0553-1202
Overview:
The Turbosmart GenV HyperGate45CG is a high-performance external wastegate engineered for advanced boost control strategies that utilize compressed gas systems, such as CO2 drag racing and compressed air World Rally Championship (WRC) applications. Designed to handle high-pressure top chamber biasing, this wastegate offers a broad boost bandwidth and exceptional durability.
Ideal for performance enthusiasts and racers who demand precise boost management and reliability under extreme conditions, the GenV HyperGate45CG delivers superior thermal performance, fatigue resistance, and flow efficiency. Its innovative design ensures long-lasting operation even in the most demanding environments.
Key Features:
The GenV HyperGate45CG combines cutting-edge engineering with user-friendly features to provide unmatched control and durability:
- Inverted diaphragm design maximizes diaphragm life when exposed to high-pressure CO2 or compressed air systems.
- Class-leading thermal performance to withstand extended high-temperature operation.
- Computational Fluid Dynamics (CFD) optimized and validated flow performance for maximum efficiency.
- Exceptional fatigue resistance for long-term reliability in demanding boost control scenarios.
- Nitronic 60 valve guide paired with a high-temperature 347 stainless steel body for enhanced durability.
- 17/7 PH stainless steel springs provide consistent actuation and longevity.
- Modular design with user-adjustable actuator position and interchangeable actuator components.
- Unique collar-locking system for secure and easy assembly.
- Strap-type V-band clamps for reliable and leak-free connections.
- Optional liquid actuator cooling provision for enhanced thermal management.
- Multiple 1/8” NPT reference ports for flexible boost reference hose routing.
Construction & Design:
The GenV HyperGate45CG represents a complete redesign from previous generations, retaining only the mounting orientation from the Gen4 range. Its body is crafted from high-temperature 347 stainless steel, ensuring strength and corrosion resistance under extreme conditions. The valve guide uses Nitronic 60 material, known for its wear resistance and durability.
Advanced CFD modeling and in-house validation optimize the wastegate’s flow path and thermal management, resulting in superior performance and longevity. The modular actuator design allows for 360-degree routing of reference hoses, enhancing installation flexibility and customization.
Installation & Fitment:
This wastegate is designed as a direct fit upgrade for all Gen4 Turbosmart wastegates, making installation straightforward for users upgrading from previous models. The package includes all necessary mounting hardware and clamps, ensuring a secure and leak-free fit.
No cutting, drilling, or special tuning is required for installation, simplifying the upgrade process and reducing installation time.
- Direct fit replacement for Gen4 Turbosmart external wastegates
- Includes mounting bolts, nuts, and V-band clamps
- 360-degree adjustable actuator cap and base for flexible hose routing
What's Included:
- GenV HyperGate45CG wastegate unit pre-fitted as described
- Complete set of springs covering the full available range
- SS316 valve seat for enhanced sealing and durability
- Inlet and outlet V-band clamps and flanges
- Mounting bolts and nuts
- Collar tool for master/slave actuator adjustment
- Four 1/8” NPT plugs (one pre-installed) and two 1/8” NPT nipples
- Turbosmart decal and detailed installation instructions
Ideal For:
The Turbosmart GenV HyperGate45CG is perfect for racers and tuners who require precise boost control with compressed gas biasing. It excels in high-pressure environments such as:
- CO2 drag racing setups
- Compressed air WRC applications
- High-boost, large bandwidth boost control systems
- Performance builds demanding extended thermal and fatigue resistance
