Radium Engineering Electrical Bulkhead Stud Kit
Fits Most Models
17-0048
Overview:
The Radium Engineering Electrical Bulkhead Stud Kit is a precision-engineered solution designed to provide reliable and corrosion-resistant electrical connections through bulkhead panels. Ideal for automotive enthusiasts, fabricators, and professionals who require a durable and safe method to route electrical wiring through vehicle panels, this kit ensures secure and insulated connections that stand up to demanding environments.
Whether you are upgrading your vehicle’s electrical system, installing fuel system components, or managing wiring for performance applications, this kit offers a versatile and robust solution compatible with a wide range of fuel types including gasoline, diesel, ethanol, methanol, and E85.
Key Features:
This kit combines high-quality materials and thoughtful design to deliver dependable performance and ease of installation:
- Each stud is CNC machined from 304 stainless steel, ensuring excellent conductivity and corrosion resistance.
- Includes a special insulating sleeve that prevents panel conduction and galvanic corrosion, protecting your vehicle’s electrical system.
- Ring terminals accommodate 10-12 AWG wire sizes, providing flexibility for various wiring needs.
- Anodized aluminum nuts and heat shrink tubing insulate exposed areas to prevent accidental shorts and enhance safety.
- Each stud features two top locking nuts for a secure, vibration-resistant connection.
- Compatible with all common fuel types, making it suitable for gasoline, diesel, ethanol, methanol, E85, and more.
- Successfully tested to handle up to 30 amps, ensuring reliable current capacity for most automotive electrical applications.
- Includes nylon acorn nuts, washers, and heat shrink for comprehensive installation and protection.
Construction & Design:
The studs are precision CNC machined from durable 304 stainless steel, chosen for its excellent strength and resistance to rust and corrosion. The insulating sleeve is engineered to isolate the stud from the bulkhead panel, preventing galvanic corrosion that can degrade electrical connections over time. Anodized aluminum nuts provide additional corrosion resistance and electrical insulation, while heat shrink tubing covers exposed metal surfaces to guard against shorts and environmental damage.
This thoughtful combination of materials and design features ensures long-lasting, safe, and efficient electrical connections in harsh automotive environments.
Installation & Fitment:
The kit is designed to fit most vehicle models and requires a drilled hole diameter between 0.220" and 0.234" (15/64" drill). The panel material thickness should be between 0.262" and 0.322" for proper installation and secure fitment.
Installation involves routing the studs through the bulkhead panel with the included insulating sleeve in place, then securing with the provided nuts and washers. The ring terminals easily connect to 10-12 AWG wires, and heat shrink tubing is applied to insulate exposed areas.
- No special tuning or modifications beyond drilling the specified hole size are required.
- Designed for straightforward integration into existing wiring and fuel system setups.
What's Included:
- 6 complete electrical bulkhead stud kits
- 304 stainless steel conductive studs
- Special insulating sleeves to prevent galvanic corrosion
- Anodized aluminum nuts and nylon acorn nuts
- Washers and locking nuts for secure connections
- Ring terminals compatible with 10-12 AWG wire
- Heat shrink tubing for insulation of exposed areas
Ideal For:
- Automotive enthusiasts upgrading or fabricating electrical and fuel system wiring
- Professional installers requiring reliable, corrosion-resistant bulkhead connections
- Applications involving multiple fuel types including gasoline, diesel, ethanol, methanol, and E85
- Projects needing secure, vibration-resistant electrical connections rated up to 30 amps
